The global automotive nonwoven fabrics market is set on a growth trajectory, projected to expand from USD 7.58 billion in 2024 to USD 12.7 billion by 2034, reflecting a compound annual growth rate (CAGR) of 5.34 percent over the decade. These fabrics, known for their lightweight, durable, and flexible properties, are increasingly being adopted across various automotive applications.
Used in seat upholstery, trunk liners, headliners, air filters, and more, nonwoven fabrics are crafted from materials such as polyester, polypropylene, nylon, polyethylene, and other synthetic fibers using techniques like spunbond, meltblown, needle-punched, and wet-laid processing.
As automotive OEMs strive for sustainability, cost-efficiency, and innovation, nonwoven fabrics are becoming integral to next-generation vehicle design—particularly in electric vehicles (EVs).
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Key Market Highlights
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Asia Pacific dominated the market in 2025, generating the highest revenue.
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North America is anticipated to grow at a significant pace over the forecast period.
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Polyester led as the most used material, while polypropylene is gaining traction.
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Passenger vehicles were the top application category, but EVs are forecasted to grow the fastest.
2025 Market Trends Shaping the Future
Surge in Electric Vehicle Adoption
As EV adoption continues to rise globally, automakers are integrating nonwoven materials to reduce weight and improve interior performance. In 2024 alone, France registered approximately 300,000 battery electric vehicles (BEVs), reflecting a surge in demand for efficient, lightweight interior components. This trend is directly boosting the use of nonwoven fabrics in EV manufacturing.
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Growth in Commercial Vehicle Production
The commercial vehicle segment is also fueling market growth. With over 1 million commercial vehicles manufactured in Japan in 2024 according to OICA, the demand for durable and cost-effective materials like nonwoven fabrics is rising in trucks, buses, and vans across Asia, Europe, and North America.
Rise of Sustainable Materials
Eco-conscious innovation is driving the development of vegan and sustainable fabrics for automotive interiors. In December 2024, Vulcaflex introduced a new collection of vegan fabrics, specifically designed for automotive use, reflecting the industry’s pivot toward low-emission and recyclable material solutions.
Material Insights
Why Polyester Remains a Market Leader
Polyester continues to dominate the market due to its strong mechanical properties, resistance to wrinkles, and easy-care nature. These attributes make it ideal for manufacturing components such as seat fabrics, seat belts, and airbags. Its ability to meet both performance and cost-efficiency targets has helped it maintain the largest share.
Polypropylene on the Rise
The use of polypropylene fabrics is expanding quickly, driven by demand for lightweight dashboards, trims, and door panels. Strategic collaborations between fabric manufacturers and EV brands are contributing to this growth. Polypropylene’s ability to deliver excellent strength-to-weight ratios and cost advantages makes it a compelling alternative in the EV segment.
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Regional Insights
Asia Pacific Leads the Charge
Asia Pacific led the automotive nonwoven fabrics market in 2025, with high production volumes in China, India, Japan, and South Korea. Easy access to raw materials and a booming automotive aftermarket have played a pivotal role. Additionally, the presence of leading players like Mitsui Chemicals, Asahi Kasei, and Toray Industries enhances the regional value chain.
One key innovation came from Asahi Kasei, which launched LASTAN, a flame-retardant nonwoven fabric aimed at improving battery safety in EVs.
North America Eyes Rapid Growth
North America is set for robust growth due to increasing EV sales and heightened consumer demand for luxury and eco-friendly vehicles. Automakers are investing in lightweight technologies to meet regulatory and performance standards. Prominent regional players like DuPont, Kimberly-Clark, and Hollingsworth & Vose are pushing advancements in high-performance nonwoven applications.
Recent Industry Developments
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May 2025: General Nonwovens announced a 40-million-euro investment to expand its nonwoven fabric production capabilities for the automotive industry.
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April 2025: AGC launched Fibralast, a non-fluorinate technology aimed at improving the environmental footprint of automotive materials.
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September 2024: Sandler introduced a new range of polyester fabrics specifically engineered to provide thermal insulation in automotive interiors.
Final Thoughts
The automotive nonwoven fabrics market is witnessing dynamic evolution, fueled by material innovation, sustainability goals, and the rise of electric vehicles. As automakers prioritize comfort, performance, and eco-friendly materials, nonwoven fabrics are becoming indispensable in shaping the future of mobility.
Source : https://www.towardsautomotive.com/insights/automotive-nonwoven-fabrics-market-sizing