Automotive Small and Medium DC Motor Market 2025: Trends, Insights, and Future Growth

The automotive small and medium DC motor market has emerged as a crucial segment within the global automotive component industry in 2025. This market focuses on the production and distribution of small and medium-sized DC motors, which are vital for various vehicle systems. With rising demand for electric vehicles (EVs) and advanced automotive technologies, this sector is experiencing unprecedented growth.

Market Overview

The market comprises several motor types, including permanent magnet brushed DC motors, series wound brushed DC motors, and brushless DC (BLDC) motors—both inner and outer rotor configurations. Power ratings range from below 100W to 5kW, supporting applications in passenger cars, light commercial vehicles (LCVs), heavy commercial vehicles (HCVs), and electric vehicles (EVs).

The surge in EV adoption worldwide has significantly driven the demand for BLDC motors, known for their efficiency and performance.

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Key Market Highlights of 2025

  • Asia Pacific leads the global market revenue share.

  • North America shows promising growth with a strong CAGR forecast.

  • Brushed DC motors dominate by market share, while brushless DC motors are gaining momentum with the fastest CAGR.

  • The 100-500W power rating segment holds the largest market share.

  • The OEMs segment dominates distribution, but aftermarket channels are catching up quickly.

  • Passenger cars lead in vehicle type, with EVs experiencing rapid growth.

  • Body and comfort systems account for the largest application share, while electric power steering (EPS) is growing swiftly.

Major Trends Shaping the Market in 2025

Business Expansions

Leading companies are expanding their production capabilities to meet the rising demand for DC motors in the EV sector. For instance, Yasa inaugurated a new EV motor factory in Yarnton, UK, in May 2025 to support the growing EV market.

Rise of Online Platforms

Consumers increasingly prefer purchasing automotive components online. In May 2025, Uno Minda launched UnoMindaKart, an online marketplace for a wide range of automotive components in India.

Accelerating EV Adoption

The EV market is booming. According to the International Energy Agency, China alone sold approximately 6.4 million battery electric vehicles (BEVs) in 2024. This trend is directly fueling the demand for high-performance DC motors.

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Segment Insights

Why Passenger Cars Dominate the Market

Passenger cars accounted for 60% market share in 2025, driven by increasing production in China, Japan, Germany, and the U.S. Brushed DC motors are widely used in luxury car HVAC systems, strengthening this segment further.

The EV segment is also expanding at a rapid pace, thanks to rising demand in countries like the U.S., India, and China, along with the superior torque delivery of brushless DC motors.

Brushed DC Motors Continue to Lead

Brushed DC motors hold a 54% market share, owing to their simple design, low cost, and wide usage in fuel pumps, blowers, and wipers. However, brushless DC motors are witnessing faster growth due to their high efficiency and precise control—ideal for EV applications.

OEMs Rule the Distribution Channel

The OEMs segment commands an 81% market share, as consumers prefer genuine, durable products. However, the aftermarket is growing quickly, driven by affordability and the expansion of online automotive component sales.

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Power Rating and Application Insights

The 100-500W segment dominates the market, largely due to its use in power steering and windshield wipers. Meanwhile, the 1kW-5kW segment is gaining traction with applications in HVAC systems and seat adjusters.

In applications, body and comfort systems lead with 34% market share, but electric power steering (EPS) shows the highest growth, driven by demand in luxury vehicles.

Regional Outlook: North America’s Growth Story

North America is projected to witness significant growth, propelled by EV adoption, technological advancements, and strong presence of local players like Allied Motion Technologies, ElectroCraft Inc, and AMETEK. In January 2025, ElectroCraft opened a new production facility in Michigan, aimed at reducing lead times for advanced DC motor manufacturing.

Competitive Landscape

The market is highly competitive with key players such as Johnson Electric, NIDEC, Bosch, Buhler Motor, Denso, Brose, Mabuchi Motors, Valeo, and others actively engaging in business expansions, partnerships, and technological innovations.

Recent developments include:

  • Belrise’s new EV motor plant in Pune, India (May 2025).

  • Qorvo’s launch of a new brushless DC motor for automotive applications (March 2025).

  • Mabuchi Motors’ partnership with OKI Group to enhance small DC motor production in Japan (July 2024).

Frequently Asked Questions

Q. What is driving the growth of the automotive small and medium DC motor market in 2025?

The market is driven by the rising adoption of electric vehicles, advancements in DC motor technology, and the expansion of online sales platforms for automotive components.

Q. Which region leads the automotive small and medium DC motor market?

Asia Pacific leads in revenue, while North America is expected to grow at a significant CAGR due to EV adoption and investments in automotive technologies.

Q. Why are brushless DC motors growing faster than brushed DC motors?

Brushless DC motors offer superior efficiency, reliability, and performance, making them ideal for EV applications and luxury vehicles, leading to their rapid growth.

Q. Who are the key players in the automotive small and medium DC motor market?

Leading companies include Johnson Electric, NIDEC, Bosch, Buhler Motor, Denso, Mabuchi Motors, and Valeo, among others.

Q. How is the aftermarket segment contributing to market growth?

The aftermarket segment is growing rapidly due to increasing demand for affordable automotive motors in emerging economies and the rise of online component sales platforms.

Source : https://www.towardsautomotive.com/insights/automotive-small-and-medium-dc-motor-market-sizing

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